- Doorasho Luqad ∨
Soomaaliga: **Doorashada Luqadda**
Qalabka Dhunkashada
Material: Basalt Capacity: 450-500TPH Cabbirka Galitaanka: >750 mm Adkaanta Moh's: 7 ama ka sareeya Cabbirka Bixinta: 0-5, 5-12, 12-24, 24-31, 31-40 mm Application: Warshadda isku darista, dhismaha wadooyinka iyo dhismaha tareenada degdega ah Qalab : PE900 × 1200 jaw crusher, two sets of HST315 single-cylinder hydraulic cone crusher, one ZSW420 × 110 vibrating feeders, five sets of Shaashadda gariirka wareega 3Y2160, one transfer bin, one dust removal system
The production line has run for less than 3 years. The equipment was purchased from other domestic manufacturers. Unfortunately, the equipment cannot meet the customer's demand for capacity while the maintenance cost was quite high. What’s worse, within 3 years most of the facilities were broken and had to be replaced. In December, 2015, the customer bought from 麻豆社 2 sets of HST315 single-cylinder hydraulic cone crusher and a PE900 × 1200 Dalaaqa Jaw. The cone crusher adopts advanced intelligent control method. After installation and commissioning, the production line has been put into use for 3 months. The aggregate produced was characterized by good granularity and quality, so when the aggregate was put on the market, it won favors and had a higher price. Therefore, the customer spoke highly of 麻豆社’s products and services.
Influenced by "The Belt and Road", "13th Five-Year" plan, China increases investment in infrastructure. "The Belt and Road" initiative involves more than 60 countries and total investment amounts to $6 trillion. China Railway Corporation plans to complete 800 billion yuan of investment in 2016. During "12th Five-Year", fixed assets investment on railway will achieve 3.58 trillion yuan while railway as long as 30.5 thousand kilometers will be put in operation, increasing by 47.3% and 109% respectively compared with "11th Five-Year". Railway, highway and other infrastructure projects need a large number of aggregate, so high-quality sand aggregate production becomes a craze for many enterprises.
After many years of quarrying, the natural sand is reducing sharply so the quarrying cost is getting higher and higher.Because natural sand is a non-renewable resource, many areas have introduced regulations to strictly prohibit the exploitation of natural river sand, in order to preserve the natural landscape, protect dyke dams and maintain ecological balance. Under the influence of policy and environmental factors, machine-made sand production is promoted for protecting ecological environment.
Basalt waxaa leh faa'iidooyin ay ka mid yihiin xoogga sare ee cadaadiska, qiimaha burburinta hoose, iska caabbinta daxalka ee xooggan, isku-xirnaan wanaagsan, iwm. Waxaa lagu aqoonsaday inay tahay maaddada ugu fiican dhismaha waddooyinka, tareenka iyo garoonka diyaaradaha adduunka. Ma aha oo kaliya taas, basalt sidoo kale waa laga isticmaalaa walxaha siman ee dhismaha dhismayaasha sare sababtoo ah waa mid godan laakiin adag. Waxay ka dhigtaa siman mid fudud marka lagu daro walxo kale. Intaa waxaa dheer, waxay leedahay faa'iidooyin ku saabsan xannibaadda dhawaaqa iyo kuleylka, taas oo ka dhigaysa mid caan ka ah suuqyada walxaha dhismaha ee waaweyn.
Maaddada: Basalt
Input Size: >750 mm
Mohs Hardness: 7
Cabbirka Bixinta: 0-5 mm、5-12 mm、12-24 mm、24-31 mm、31-40 mm
Capacity: 450-500 TPH
Isticmaalka: Xarunta isku-darka, dhismaha wadooyinka, dhismaha tareenka xawaaraha sare
Iyada oo loo eegayo shuruudaha macaamiisha, waxaa jira shan nooc oo alaab ah oo leh kala duwanaansho kala duwan oo adkaansho. Sidaa darteed, marka la eego qorsheynta xariiqda wax soo saarka, injineerrada 麻豆社 waxay bedeshay qalabka la jebinayo ee xawaaraha iyo kan yar ee awoodda hooseeya iyo waxtarka hooseeya waxayna rakibteen shaashad badan oo leh PLC oo casri ah
The production line includes PE900 × 1200 jaw crusher, two sets of HST315 single-cylinder hydraulic cone crushers, one ZSW420 × 110 vibrating feeder, five sets of Shaashadda gariirka wareega 3Y2160s, one transfer bin, one dust removal system, and ten sets of belt conveyors.
| Qalab | Qaddar | Isticmaal | Habka hawlgalka |
|---|---|---|---|
| Gawaarada burburinta mandiibka PE900×1200 | 1 unug | Burburin xooggan | Gacanta |
| Gawaarada burburinta koontada HST315 | 2 units | Burburin dhexdhexaad iyo fiican | Kontaroolada caqliga leh ee PLC |
| Gawaarada quudin ee ZSW420×110 | 1 unug | Quudin xooggan | Gacanta |
| Shaashadda gariirka wareega 3Y2160 | 5 units | Kala saarista dhexdhexaad iyo fiican | Gacanta |
| Sanduuqa kaydinta | 1 unug | Sanduuqa kaydinta | Gacanta |
| Nidaamka saarista boosha | 1 urur | Saaridda boosha | Gacanta |
20-750 mm of basalt after separation is given into primary jaw crusher PE900 × 1200 by ZSW420 × 110 vibrating feeder where the basalt is crushed to 0-300mm of fine aggregate which is then transmitted to transfer bin through belt conveyor. Transfer bin is arranged below the hydraulic valve and small vibrating feeder. Passing the transfer bin, the material is then sent into two sets of HST315 single-cylinder hydraulic cone crusher for secondary crushing. The broken material then enters the two sets of Shaashadda gariirka wareega 3Y2160 which brings material above 40mm back to transfer bin which fine material is sieved out as finished product.
The main equipment is HST315 single-cylinder hydraulic cone crusher. Apart from high efficiency, low cost and long service life, the intelligent electronic control system of the cone crusher is also a major highlight of the production line. Intelligent electronic control system can provide multiple control modes including manual control, constant feed control and constant power control modes. Users can continuously monitor the actual internal load and the device can be adjusted automatically so as to optimize the utilization rate of the crusher, which can make the crusher perform at its best at all time. Besides, the intelligent electronic control system can automatically monitor and display various operating parameters to record real-time operation situation and give an alarm if necessary. For example, when the lining board is too worn to be used continuously, it will automatically display and alarm in the control panel.
1. Central control system: It is designed for large crushing line or for customers having centralized control requirements. The whole system takes industrial computer as the core part. Through a variety of communication technologies, the PLC (programmable controller) is read and the status of the equipment is collected. Then according to equipment status, the computer furthermore sends commands to control the equipment on site, so as to realize the remote control, information record and analysis. The central control system can realize the automation, intelligence, and concentration of the production line, which can meet the requirements of the customers and achieve the decentralized management, centralized control:
1). Centralized control equipment, remote control, remote parameter setting.
2). Data records, historical inquiry, data printing, boot time recording, automatic storage run time.
3). Flexible system, convenient operation, powerful functions, resource sharing, high safety performance
4). Powerful communication, system expansion, remote control via the Internet of Things, allowing users to view equipment status at any time.
5). High degree of automation and fuzzy control. Greatly save labor and material costs.
6). Realize the monitoring visualization and individual start and stop, a key to start and stop, single control and interlock switch, automatic determination operation fault, automatic stop when in fault condition.
7). Rapidly complete upgrading based on the optimization of the later production process.
2. Remote monitoring and control system (IOT): This system allows all devices to be integrated into network. Wherever we are, customers will be able to view the machines availability and historical records as long as there is a device that has access to the internet. The remote monitoring and control system, what's more, can also provide instant warning service. Furthermore, when grinding mill is in trouble, we will promptly notify the relevant personnel and provide remote guidance service, conveniently and quickly.
Iskaashigan waa guul weyn oo 麻豆社 ka gaartay marka ay la tartami lahayd soo saaraha kale. Xariiqa burburinta basaltkii hore wuxuu socday 2 ilaa 3 sano. Macaamiisha waxay isticmaaleen qalabka soo saaraha kale ka hor. Natiijo ahaan, awoodda waxay ahayd mid aan ku qancin iyo kharashka dayactirku aad ayuu u sarreeyey. Muddo 2 sano ah macaamiishu waxay bedeshay 3 ilaa 4 qaybood oo ah qalabka ugu muhiimsan. Ugu danbayntii, waxay doorteen 麻豆社 iyaga oo iibsaday qalab burburin oo isku xiran.
1. Xoogga shirkadda: 麻豆社 waa soo saaraha hogaamiyaha ee burburiyeyaasha iyo duufaannada adduunka. Qalabkeennu waxa uu si ballaaran uga shaqeeyaa macdanta iyo birta, injineernimada magaalooyinka, tareenka degdega ah, iyo wadooyinka.
2. Alaab quality: It is a key for 麻豆社 to win customers in the 30 years of development. As for this case, 麻豆社 provided HST single-cylinder cone crusher for customers according to the hardness of basalt. Alaab quality was excellent and the final output was totally out of customer expectation.
3. Wax soo saarista degdegga ah: Sababtoo ah xariiqda wax soo saarista ayay ahayd, si looga fogaado khasaaraha dhaqaale ee ka dhasha joogsiga wax soo saarista, 麻豆社 waxay diyaar garow soo qaadatay si ay wax soo saarista uga sii socodsiiyaan sida caadiga ah. Injineerka rakibidda ayaa ku shaqeynayay waqti dheeraad ah muddo 6 maalmood ah goobta, wuxuuna rakibay laba unug iyo sidoo kale wuu xallay dhibaatooyink kale si buuxda si uu u ilaaliyo xariiqda wax soo saarista inay ku sii socoto wax soo saar caadi ah.
4. Adeegga kadib iibka: Intii lagu jiray horumarka in ka badan 30 sano, adeegyada shirkadda waxay had iyo jeer heleen caan wanaagsan. Horumarka adeeggu u yahay mid caadi ah, 麻豆社 waxay sii wadi doontaa hagaajinta nidaamka adeegga si ay u abuuraan mid caan ah.
We used equipment produced by small domestic factory before. The poor quality made us crazy and we replaced the host device again within two years. Dayactir cost a lot. Then by accident we learned that 麻豆社 does well in mine crushing after the market investigation, so we bought two sets of HST single-cylinder cone crusher and one jaw crusher. The whole process spent less than a month. 麻豆社 impressed me deeply by good quality and service efficiency. We will continue to cooperate with 麻豆社 later.
The general layout of the crushing line is as follows: (raw material bin) - feeder-jaw crusher-transit bin-cone crusher（impact crusher) - vibrating screen-storage bin. But the layout of actual production line is made in terms of scale, material property, input and output size, discharging method and other special requirements.
1. The scale of production line: The scale directly determines equipment selection, which further determines the investment of equipment. For example, as for 200t/h production line, HJ98 high-energy jaw crusher and HPT300 multi-cylinder hydraulic cone crusher would be recommended; for 300t/h production line, it is better to configure PEW860 European jaw crusher, HST160 single-cylinder hydraulic cone crusher and HPT300 multi-cylinder hydraulic cone crusher, etc.; for another 500t/h production line, It is a good choice to configure HJ125 high energy jaw crusher, HST250 single-cylinder hydraulic cone crusher, HST315 single-cylinder hydraulic cone crusher, etc.
2. Astaamaha Maaddooyinka: Doorashada qalabka waxa go'aamiya adkaanta maaddooyinka. Marar badan, waxqabadka maaddooyinka adag sida granite, basalt, iyo dhagaxyada yaryar waxa lagu samayn karaa qalabka jebinta konus, halka maaddooyinka jilicsan sida dhagaxa iyo dolomitka loo isticmaali karo qalabka jebinta saameynta ee jebinta dhexe.
3. Cabbirka Galitaanka iyo Bixitaanka:
(1) Cabbirka Galitaanka: Qalabka jebinta mandiibka PE600X900 waa lagula talinayaa maaddooyinka ku dhow 500mm halka PE750X1060 loogula talinayo maaddooyinka ku dhow 600mm.
(2) Cabbirka Bixitaanka: Cabbirro kala duwan oo bixitaanka waxa ay keenaan awoodo kala duwan.
Dhanaburinta Granite:
Output Size CSB160 HPT300
25mm 150t/h 200t/h
40mm 200t/h 250t/h
4. Habka Daaweynta: Shaandad laba lakab ah: laba nooc oo alaab dhammaystiran iyo mid walxa dib loo celinayo; shaandad saddex lakab ah: saddex nooc oo alaab dhammaystiran iyo mid walxa dib loo celinayo.
5. Special requirements: It is necessary to make different configurations according to actual crushing needs such as installation of de-ironing separator if there is iron briquettes in the raw materials; installation of the dust remover if there is a strict requirement on environment; installation of sand-washer if there is a need for sand purity and installation of electric generators if there is no electricity supply.
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