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Isicelo Sesimanje

Material: Izimpahla ze-tailings kanye nezimpahla zokwakha
Capacity: 250TPH
Application:Umsizi wamagcrete oqhutshwe ngokomile, izinto eziqinile zokwakha eziphezulu, nezinhlobo ezahlukene zempahla yokwakha yemisebenzi yokwakha i-sponge city
Equipment: Umkhiqizo we-PEW I-Jaw Crusher, i-PFW I-Impact Crusher, i-HPT Multi-cylinder Hydraulic I-Cone Crusher, i-VSI5X I-Impact Crusher, i-I-Vibrating Screen, i-Feeder, i-Iron Collector, i-Dust Remover, i-I-Belt Conveyor, i-Spiral Conveyor kanye ne-Moistener

Iphrofayili ye-Project

Huaji Building Material Technology Co., Ltd., eyodwa yezinkampani eziyishumi eziphezulu ze-concrete eShanxi, yayihlose ukwakha ipaki yezimboni lapho ingakhiqiza khona ama-aggregates aphezulu nge-processing ye-tailings nokuphinda usebenzise udoti bokwakha. Le paki ibandakanya izinhlelo ezine ¡ª uhlelo lokukhiqiza ama-aggregates aphezulu angama-1,000,000TPY okukhawuleleka kwezinto ezisetshenziswayo eziyi-tailings nodoti bokwakha, uhlelo lwezinga eliphezulu lwezokwakha olungama-300,000TPY, uhlelo lokukhiqiza izinto ezikhethekile zokwakha ezingama-150,000m3 ngonyaka kanye nohlelo lokukhiqiza ama-plank ezindlini ezikhomputhayo, nohlelo lwezithuthi zamagiliyo ezingezansi.

Kusukela ekubuthweni kwezithakazelo nempahla yezakhiwo kuya ekwelapheni okuhlanganisiwe, kusukela ekukhiqizweni kwempahla yezakhiwo eziluhlaza kuya ekudayiseni kwezinto eziqedile, lo mkhankaso uqamba indlela yokusebenza ephelele, ukhombisa ukusetshenziswa okukhulu kwezithakazelo nempahla yezakhiwo.

I-Tailings & I-Construction Waste Crushing Design Scheme

• 1) When the raw materials are building wastes…

  Okokuqala, izimpahla zezakhiwo ziyaqhanyisiwe ngumseleli oqeqeshiwe (vibrating feeder) kuya egxini le-jaw crusher ukuze kubhujiswe kuqala. Ngemva kokuchithekisa okukhulu nokwahlukaniswa kusetshenziswe i-magnet, izinto zihloliwe ngesikrini lapho izinto ezihlanganisa impahla, izingxube nezihlahla zitholwa khona.

  The materials prescreened enter the buffer material bin, then to the impact crusher. After being processed by impact crusher, de-ironer would remove the magnetic unbreakable material including steel and iron wire. Then screener classifies the materials again into 3 levels ¡ª materials (≥40mm) which would be sent back to impact crusher to be processed into particles with size within 0-40mm, materials (10-40 mm) which enter the aggregate production system for dressing, materials (3-10 mm, 0-3 mm) which would enter the storage bin and fine materials (0-3 mm) would be moistened to be used in brick production.

• 2) When the raw materials are tailings…

  Because tailings are hard and wear resistant, cone crusher is recommended. And remaining processing steps are similar to those of building wastes. Say, the materials prescreened enter the buffer material bin, then to the impact crusher. After being processed by the impact crusher, de-ironer would remove the magnetic unbreakable material including steel and iron. Then screener classifies the materials again into 3 levels ¡ª materials( ≥40 mm) which would be sent back to impact crusher to be processed into particles with size within 0-40mm, materials (10-40 mm) which enter to the aggregate production system for dressing, materials( 3-10 mm, 0-3 mm) which would enter the storage bin and fine materials (0-3mm) would be moistened to be used in brick production.

Ukubalwa Kokunqoba

Ukuthuthukiswa Kwemveliso Yonyaka

• 1) Ukukhanda okuphakeme okulungisiwe (500,000 TPY): Intengo yemakethe ye-aggregete elungisiwe ingama-33 yuan ngentoni, ngakho-ke ama-16.5 million yuan angatholakala ngonyaka.

• 2) Umphakathi wesigaba esomile (300,000 TPY): Intengo yemakethe yomphakathi wesigaba esomile ingu-220 yuan ngentoni, ngakho-ke ungathola ama-randi angama-66 million ngonyaka.

Ukubalwa Kokhokha

• 1) Imali yokudoba nokukhwehlela: Ngokuvamile, isikhathi sokuthutha kwesixhulu nokulahlekelwa yi-construction waste singaphansi kwe-30 km. Iindleko ziyi-10 yuan nge-ton.

• 2) Izindleko zokwenza umsebenzi wempahla: Itoni yempahla ibiza ama-yuan angu-10.29, okuhlanganisa imali yokuthuthukisa amandla, izithuthi ezitshintshwa ngokushesha, ukwehla kwemali yempahla kanye nomsebenzi.

Ukubala Inzuzo

• 1) The average price of natural aggregates is 33 yuan per ton. So a ton of materials can get 12.71 yuan after subtracting the costs£¨10+10.29=20.29£©And annual profits of high-quality recycled aggregate can reach ¥6.355 million.

• 2) Provided that the content of magnetic materials like rebar and iron wire is 1%, then the profits got from these materials: 800yuan/ton X 1 million tons X 1% = ¥8 million.

• 3) Compared to river sand, the dry-mixed mortar (300,000 TPY) can save: 30yuan/ton X 300 thousand tons = ¥9 million.

Inzuzo Eliphezulu

Disposal fee of building wastes saved annually: 20yuan/ton X 1 million tons = ¥20 million. Annual indirect profits: ¥28.155 million+¥20 million=¥48.155 million

Kungani Kwakhethwe i-Â鶹Éç?

• 1. Ngaphambi kokukhetha i-Â鶹Éç, iklayenti yayisebenze nomunye umqondisi kwi-sand-making production line. Ngemva kweminyaka eyodwa yokusebenza, ubukhulu nokuqina kwezinto eziphumelelayo kwaba ngaphansi kwemikhawulo yokulindela kweklayenti futhi imishini yayiqhekeka njalo, ngakho ekugcineni iklayenti yakhetha

• 2. Ikhulu lihlanganyela neqembu lokulinganisa lezimpahla ezihlukile futhi linemgomo oqinile mayelana nezimpahla. Kodwa okwenze ikhulu lijabule kakhulu kwakungumklamo oqeqeshwe kahle, olungelelwe futhi oqondene kahle we-Â鶹Éç. Esekhasini lezinto zokwakha eziluhlaza, i-Â鶹Éç ibeke imali nekhono elikhulu ekufundweni nasekuqinisweni eminyakeni yamuva. Manje i-Â鶹Éç inamandla amakhulu emkhakheni wokushintsha isizwe izimpahla zokwakha nezinto ezihlubukiwe.

• 3. Ukucatshangelwa okuqhubekayo kwemali eyenziwe kumkhangisi kwaba yinto eyenza akhethe thina. Ngesikhathi esifanayo, i-Â鶹Éç yabonelela ngezindlela ezahlukene zokusiza umkhangisi ukuxazulula izinkinga ezinhlobonhlobo zohwebo lwezinto ezakhiwe.

• 4. Ukwenza ngendlela yokomisa kwaphulukisa ngokukhuluhluzelwa kwe-sewage. Ukukhiqizwa okuthandekayo kwemvelo kwakhiqizwe izinzuzo ezingavamile. Futhi ngenxa yalokhu, lo mkhankaso waba umkhankaso oqeqeshwe futhi owenziwa ngumkhankaso oqeqeshwe yi-khusi yendawo.

• 5. Ngenxa yokuthi indawo yokusebenza yokukhiqiza yayincane. I-Â鶹Éç yasebenzisa i-belt conveyor enendawo ephezulu. Ukude kusuka kwesishikisela esiphezulu kuya esikrini esivivinya esiphakeme yi-27 imitha. Ukuchaneka kokufakwa kwakuphezulu.