Summary: ??? ?????????? ???? ???? ???? ?????? ??? ????? ?????????? ?????? ???????. ?????????, ????, ?????? ??????? ???? ???? ??? ????? ????????? ???? ????? ????????? ?????? ???? ???? ???? ???? ?? ????....

?? ?????????? ?????????? ????? ???? ????, ??? ?? ???? ?????????? ?????? ??? ?? ??: Which beneficiation method should I use—froth flotation or gravity separation?

???????? ??????? ??? ????? ???????? ??????? ????? ????? nende ?????? ????????????????? ??. ???????? ??????? ??????? ????? ????? ?? ???? ???? ?? ???? ?????? ???; ???? ?? ???? ???? ??? ??, ?????? ???? ??? ?????? ?? ??? ??. ???? ???, ????? ???????? ?? ????? ???????????? ?????? ????????? ?? ?? ???????? ????? ????? ???????? ??????? ????? ????? ???? ?????? ??, ???? ??? ????? ??? ??? ??????? ??? ????.

???????? ????? ? ??????? ????? ?????? ????? ?? ?????????? ?????? ??. ?? ???? ???????? ???? (OpEx) ??? ?????????? ???? ???? ????????? ?????? ??, ?? ???? ???? ????? ????? ???, ?????, ??? ??? ??????? ???? ?????? ????? ??.

????? ???????? ?????????? ????? ????????????? ?????? ???????? ?? ???? ???? ??. ????? ????? ??? ????? ???????? ????????????? ???? ??? ??, ????? ?? ??????? ???????? ?????? ?? ???????-??????,????, ??? ??????? ???????? ?????? ???????????? ???? (??? ?? ??????, ????, ??? ???).

????? ?????? ????? ?? ? ???? ???? ????? ???. ???? ??????? ?????? ???????? ???????? ???????? ????? ??? ?? — ???????? ????????????? ?????? ?????? ???? ???? ????? ???? ???????????? ??????? ??? ?? ??? ???????? ???????? ?????? ???? ????? ???-??????? ?????? ????? ??????? ??? ??.

???? ??????? ?? ???? ??????? ???? ????????? ??????????? ??????? ???????? ???????????? ????? ??.

?????????? ?????? ??? ????? ?????????? ??? Prototype ?????

? ? ????????? ???? ???? ??? ??? ??? ?? ?? ????? ????, ???? ???????????? ??? ?????????????? ??? ???? ???? ????? ??? ?? ?? ?????? ????? ??.

1.1 ??????? ????? ??????? ???? ???? ????? ??? ???

???????? ??????? ?????? ???????? ???? ??? ???? ???? ????? ??????? ??????? ????? (SG) ??????? ??? ?? ??.

???? ???? ??? ??? ??: ?????? ??????? ????? ????? ???????? ??????? ????????? (??????: ???? ?????? ???????) ??? ??????? ??? ??, ?????? ???? ??? ???? ???? ??? ?? ??? ?????? ???????? ???????? ??? ??, ????? ???? ????? ????? ??????? ??? ??.

? ???: ? ??????? ???? ????? ???? ???? ???????? ????????? ????? ????? ??. ?? ???????? ???? ??? ???? ???????? ??? ?????? ???? ??? ?? ????????????? ?????? ?????? ?????? ?? ???.

??????? ????: ?????, ???? ??????, ??????? ??????????????, ????????????? ?????????????? (????? ????? ????)

????????????? ??????: ???? ??? ????????? ???? ??? ??, ?????? ???? ???? ????????? ?????? ????? ??? ?? ??? ??.

gravity separation working principle

1.2 ????? ???????? ???? ???? ????? ??? ???

????? ???????? ??????????? ?????? ????? ??? ?? ??? ????? ????????????? ?? ????? ????????? ??? ??. ?? ??????? ??? ???? ???? ?????????? ?? ?? ??? ????? ???? ????????? ???? ????? ??? ?? ??? ?????? ????? ????.

???? ???? ??? ??? ??: ????? ?????? ????? ?????? ???? ????? ???? ??? ????? ???????? ???????????? (????????? ??? ????????) ???? ??????? ??????? ??? ??. ? ?????? ???????? ???? ???? ?????????? ????? ??? ?? ??? ???? ??-????????? (????????????) ????? ??? ??. ?????? ???????? ??? ??? ??????? ??? ??, ?????? ???????????? ???? ??? ???? ????? ????? ???? ??????? ????? ?? ????? ???? ?? ??? ????-?????? ????? ??? ??? ?? ???? ????? ???? ???? ??????? ??? ??. ??????? (????????????) ????? ????? ????? ???? ??? ??.

??????? ????: ???????? ??? (???????? ???? ???????????), ????????? ???????, ??????? ????, ????? ??? ??????? ???? ????????

????? ????????: ???????? ??????? ???????? ??????? ??? ????? ???? ??????? ??? ????? ?? ???? ?? ??.

froth flotation working principle

2. ??? ?????? ??? ????? ???????? ???????? ????? ????

????? ???????? ????? ????? ????????
?????? ???????? ??????? ????? (????? ????) ??? ????????????? (??????????????)
?????? ???????? ????? ?? ?????? ????? (150 ???? ?? 0.05 ????) ?????????? (0.1 mm ?? 0.01 mm)
?????? ???? (OpEx) ??? ? ????? (?????????????, ???? ??? ??? ???????? ?? ?????? ??) ???? (????? ????????? ??? ????-????????? ?????? ????)
?????????? ??? ??????? (???????? ???? ????????? ?????? ??????? ??? ??) ???? (??????????? ???????? ????????? ??? ??, ?? ??? ??? ???????????? ???????? ????? ??)
?????? ????? ??????/????? ?????, ???????? ????, ?????, ???????, ???, ???? ???? ??????? ???? (??????, ????, ????, ????), ??????????? ?????

3. ????????????? ?????? ?????? ??? ???????? ???? ???? ???????? ???????

3.1 ?????? ????????????? ?????? ??????? ?????? ???

??????? ?????? ?????? ????? ????????????? ??? ??? ??? ??
?????? ????? ????????? ????? ????/???? ???? ??????? ???? ?????
???? ???????? ????? (???? ???) ????????? ????? ???? ?????黃????????? ???????? ???? ???? ???????????? ??? ??
??? ????????? Very high density (6.8–7.1 g/cm³)
??????? ??????, ???????????? ???? ???? ?????? ?????
???? ???? ?????????, ?????, ?????? ?????? ?????? ?? ???? ?????
???????? ???????? ??????? ???? ???? ?????? ?????
?????? ???? (???? ???) ????????, ?????????? ?? ??????? ????????
???? ?????? ????? ??? ?????? ????? ?????? ?????? ?????

????? ????: ?? ????? ???????? ?????? ??????? ???? ???? ????? ?????? ??? 1.5 ??? ????? ??? ?? ????????????? ?????? ?????? ????? ????? ?????? ???? ????.

3.2 ?????? ????? ???????? ??????? ?????? ???

??????? ?????? ?????? ????? ???????? ??? ????? ??? ??
??????? ???? ?????????????, ????????, ?????????? ??????? ????? ???????? ???? ???? ???? ???????? ??? ??.
????-?????? ???? ??????, ?????????? ???????? ???? ???????????
????? (???????, ???????-??????) ???? ?????, ??????? ????????????? ??????? ????? ?????????? ???? ??
??????? ????? ????????????? ??????? ????????
?????????? ???????????? ?????? ???? ???? ????
???? ??????????? ???? ???? ????????? ?????? ???? ????? ??? ????.
??????? ?????? 0.1 ?????? ???? ????? ???? ? ????? ????????????? ??????? ???.
??????? ????? (???????) ????????, ???????? ???? ?????????? ??????? ??????????? ???????? ???.

????? ????: ?? ????? ???? ??? ??????? ?????? ??? (0.1 mm ?? ????) ???? ??????? ????? ?????, ?? ???????? ???? ???? ????? ?????? ????.

4. ??????? ?? ???? ????? ?? ???? ?????? ?????? ??????? ????? ????????

????????????? ?????? ?????? ??? ???????? ??????? ?????? ?????? ???? ?? ?? ?????? ??? ??.

?? ?? ?????? ???????? ????? ????? ????????
???? ???? (>2 ????) ? ??? ????? ? Poor – particles too heavy for bubbles
Medium (0.1–2 mm) ? ?? ???? ???? ????? ? ????? ???? ??? ?? ?????
Fine (0.01–0.1 mm) ?? ???????? ????? ? ??? ?????
?????????? (<0.01 ????) ? ??? ? ???? ?? ??????????? ???? (??????? ??????????? ???? ??)

???????????? ??????:

  • ?? ?????? ???? 0.1 ???? ???? ???? ??? ????? ???, ?? ????????????? ?????? ?????? ??????? ???? ???? ????-?????????? ?????? ??? ??.
  • ?? ????????? ???? 0.1 ?????? ???? ??????? ???? ??? ?? ???????? ??????? ???? ??????? ?????????? ???? ??? ??.

5. ??? ??? ????????? ??????? ???????

5.1 ???? ????? (??????? 100 ??????? ???????)

???? ???? ???????? ??????? ???????? ???????
????? ????? $150,000 – 300,000 $300,000 – 600,000
???????????/????? ??? $50,000 – 100,000 $100,000 – 200,000
????????? ????? ?????? ??? $50,000 – 100,000
???? ?????? ??????/??????????? ??????? $100,000 – 250,000
??? ???? $200,000 – 400,000 $550,000 – 1,150,000

Gravity separation typically costs 2-3× less in capital investment.

5.2 ????? ?? ???????? ????: ????????????? ?????? ???? ????? ????????

???? ???? ???????? ??????? ???????? ???????
????? $0.15 – 0.30 $0.30 – 0.60
??????????????? ??????? $0 – 0.10 (water only) $0.50 – 2.00
????? ???? $0.05 – 0.15 $0.10 – 0.30
???? $0.10 – 0.20 $0.15 – 0.30
???? ????????? $0.02 – 0.05 $0.10 – 0.30
??? ???????? ???? $0.32 – 0.80 $1.15 – 3.50

Gravity separation operating costs are typically 2-4× lower than flotation.

6. ?????? ??? ?????????нд???? ?????

??????? ?????? ???? ????, ????????? ????? ???????????? ???? ?????? ??? ?????. ???? ???????? ???????? ????? ?????? ????? ???????? ????????? ??? ??.

??????? ??????? (????? ????)

???????? ???? ??????? ?????? ??????? ???? ??????? ???? ?????? ??? ?? (???? 75 ?????????? ????), ???? ??????? ??????? ?????? ????? ???? ?????? ???. ? ???? ?????, ?????-???? ??? ?????? ???? ??? ??. ????????????? ?????? ?????? ?????? ??? ???? ?????? ????????? ????????? ??? ??? ??, ?? ??????? ??????????? ????????? ????? ??? ??.

?????????? ?????? ??? ????????

?????? ???????, ????? ??????? ??? ??????? ???? ????????????????? ???????? ??????? ???? ?????????? ??????? ????????? ????? ???? ??? ??. ???????? ??????? ?????????, ?????????? ??? ???????? ?? ?????? ??? ??, ???? ????? ??????? ?????? ???? ??? ?? ??? ???? ???? ??? ???? ??????????? ??? ???????? ?????? ?????? ???? ??? ??. ?????? ???????? ??????? ????? ?????? ????? ??? ??, ?????? ?????? ???????? ???? ????????? ????? ??? ???? ??? ??, ??? ?????????? ??????? ???? ???? ???? ??? ????? ??? ??? ??.

???????? ?????? ???? ??????? ????????-???????? ?????? ????? ??? ??? ???? ??????

?????? ???? ?????????????, ?????? ??????? ?????? ??????? ?????? ?? ? ????? ????? ????? ??????? ??????? ????? ??. ????? ??? ??? ?????? ???? ???? ???? ???? ?????? ?????? ???????? + ???????? ????????????? ??.

?? ???? ????????? ???? ???? "????? ?????" ??? ???????? ??????? ??? ?????? ?????????? ?????? ????? ???, ?? ????? ???????? ???????? ??????????? ???? ????? ???????? ??????????? ?????? ????? ??. ??????, ???? ?????? ??? ?????? ???????? ??? ?????? ?????? ?? ??? ???? ??? ? ???? ??? ?? ??? ?? ??????????? ??? ?? ??? ??.

??????? ???????????:

  • ????? ????????: ??????? ???? ????? ?????????????? ????????? ???????????? ???? ?????? ???????? ???? ??? ??. ? ??? ? ???? ??? ??????? ?????, ???? ????? ?????? (?????? 40-60% ???? ????? ?????? ??????????) ?????? ??? ??.
  • ?????????? ????????: The remaining tailings—which now only contain the microscopic, hard-to-catch gold—are sent to the flotation cells.

?????? ???? ??? ???? ????? ??????? ??? ?????, ??? ????? ???????? ????? ??????? ??????????? ?????? ??? ? ??? ??? ??, ???? ????? ??? ???? ????? ??? ???? ? ????? ???? ??????????? ????????? ?????? ??, ??? ???? ????? ???????? ????????????????? ??? ??????? ?????? ??????? ??? ??.

???????????? ?????? ??? ????? ???????? ?????? ???? ??????? ???????

?????? 1: ??? ????????????? ?????? ?????? (gravity separation) ?????????? ???????? ????? ???

A: Yes. Gravity separation typically has 2-4× lower capital and operating costs than flotation. No reagents, simpler equipment, and less energy consumption.

???: ??? ???????? ???????? ???????? ???? ????

A: ???? ??? ?? ???? ???? ????. ???????? 0.2-0.3 ???? ???? ???? ????? ??????? ???? ??????? ??? ????? ???. ???? ???? ???? ???? ????????????? ? ??????? ????????? ?????? ??.

Q3: ??? ????????????? ?????? ?????? ?????????? ?????? ?? ??? ???

A: ???????-???? ?????? ????????????? ???? ??????? ???? ???? ????. 0.1 ?????? ???? ??? ???? ??????? ?????? ?????? ?????????? ??? ??? ??, ?????? ? ???????? ???????? ????? ???????? ??? ??.

?????? 4: ?? ?????? ???????? ???? ??? ?????? ???

?: Graviti ??????. ?? ?????? ??????????? ????? ???? ??? ??? ???-???? ???????? ??????? ??? ??. ???????? ???? ?????????? ???? ??? ?? ??? ?? ?????? ?????? ??? ????????? ???? ???? ??? ?? ???? ?????? ???? ??? ??.

????? ?????? ?????? ???? ???????? ??????? ??? ????? ???????? ????? ???? ???? ???? ????

????? ???????? ??? ???????? ?????? ????? ?????? ???? ? ?? ?????? ?????? ???? ?? ?? ???? ???. ? ???? ?? ?? ?? ?????? ????? ?? ???? ???? ????? ??.

????????????? ?????? ??? ?????? ???? ??? ??????:

  • ????? ?????? ???? ??? ???? ??????? ??? (?????, ????, ???????, ????????)
  • ?????? ???? ????? ??? ?? (>0.1 mm)
  • ???? ??? ???????, ??? ??? ?????????????? ????????? ???? ??.
  • ?????? ???? ??????? ????? ??.

?????? ????? ???????? ???? ???:

  • ????? ??? ???? ????????? ?? (<0.1 ????)
  • ????? ?????? ????? ????????? ?? (??????, ?????, ????, ????)
  • ???? ??? ?????? ??? ???? ???? ???? ???? ???????????? ????? ??.
  • ????? ???? ??? ???? ?????? ?????? ????? ??? ?????? ??????? ???? ??.

?????? ??????? ?????? ??? ?????? ???????? ??:

  • ????? ??????? ???? ????? ???? ??? ??????? ???? ?????? ???? ???? ?? (?????? ???????? ???????).
  • ??? ?????? ?????? (?? ?? 95%+) ???????? ???? ??? ???

??????? ??????? Start with thorough ore characterization. Test for mineralogy, liberation size, and density differences. Then select the method—or combination—that optimizes recovery, cost, and environmental performance for your specific deposit.

????? ??????? ?????? ???? ???? ???? ?????? ???? ???

?? ??????, ??? ??????? ???? ????????? ????? ?????? ???? ???, ????? ???????? ??? ???????? ?????????? ?????? ??? ??. ????? ?????? ????? ??? ??? ??? ??:

  • ????? ??????? ????? ???.
  • ????????? ?????????? ??????? ????? ???
  • ?? ???????? ???? ??????? ????? ?????? ???
  • ????? ??? ???? ?????? ????? ?????

??? ????? ???? ?????? ???. ??? ?????????? ?????? ????.