Summary: ???? ?????????? ??????? ?????? ????? ?????? ??????????? ????? ??????. ???????, ????????, ????????? ??????? ????? ????? ??????? ?????? ???? ???????? ?????????? ????????????? ??????????? ???? ????????....

???? ???????? ???????? ?????????, ???? ???????? ?????? ?????? ????????????? ????????: Which beneficiation method should I use—froth flotation or gravity separation?

???????? ?????? ????? ?????? ????????? ?????? ???????? ?????????? ????? ??? ??????????????? ???. ???????? ?????? ?????? ???? ????????? ???? ??????????????? ??????????? ???????????; ?????? ????? ????? ????? ????????????, ???? ?????? ????? ????? ?????????. ?? ???????????, ?????? ????????? ???? ?????? ???????????? ?????? ?????????????????, ??????????????? ????????? ???????? ?????????? ?????????????? ???????????????? ?????????, ????????? ?????? ?????????? ??????????????.

???????? ?????????? ?????? ?????? ????? ??? ????????? ???? ????? ??????????????????. ??? ????? ?????????? ???????? (OpEx) ????? ????? ???????????????? ??????????? ?????????? ???????, ???? ?????? ?????, ??????, ???? ????? ????????????? ???????????.

?????? ????????? ?????? ?????? ?????????????? ??????????????? ???? ???????????. ?????? ??????? ?????????? ?????????? ?????? ???????? ???????? ?????????, ???? ??? ???? ????????, ????????? ????? ????????? ????? ??? ??????? (?????, ???????, ????? ?????)?????? ?????????? ???? ????????????? ???????????.

????? ?????????????? ???? ???? ??????? ????? ????? ????????????????. ?????? ??????? ?????? ????????? ?????? ????? ??? (???????? ?????????) ????? ?????????: ????????? ?? ?????????? ????? ?????????? ????????? ????????????? ??????????? ???? ????, ???? ???? ?????????? ??????????? ????????? ???? ??????????????.

??? ??????? ???? ?????? ?????????? ???? ???????? ???????????? ?????? ???????? ???????????? ??????.

?? ??? ??????????? ??? ??? ????? ???ウト? ?????????

? ???? ???????? ???????? ??????? ??????????? ??????????? ????????? ??????????????????, ?????? ?????????? ????? ?????????????????? ???? ??????????????????????? ?????????????????.

1.1 ???????? ?????? ???? ????????????????????

??? ?????? ?????????? (???????????) ?????? ??????? ????? ??????? ????? ??????? ??????? ??????? ???????? ?????????.

??? ???? ???????????????????: ??????????? ????????? ???????????? ???? ?????????? (?????? ??????) ?????????, ?????? ????? ??????? ??????????? ????? ????? ??????? ????????????????; ??????? ??????? ????? ???????????????.

?? ??????: ??? ????????? ??????????????? ??????? ???????? ???????? ?????????. ???????? ???? ????? ??????? ??????? ????? ??????????? ???????????, ??? ?????? ??????????? ?????????????.

????? ????????: ????????, ??????? ?????????, ??????? ?????????? ????????, ?????????????? ?????????? ???????? (??????? ???????????)

??????? ??????: ?????? ?????? ??????????? ??????????? ????? ???? ??????? ?????? ?????????? ?????? ???????????.

gravity separation working principle

1.2 ?????? ????????? ???? ???? ??????????

?????? ????????? ????????? ??????????? ??????????? ?????? ?????????????? ???? ?????????????????. ??? ??????????????? ???? ????????? ??????? ????? ?????????????? ???? ???? ?????????? ?????? ??????????? ?????????? ?????????? ??????????????????.

??? ???? ???????????????????: ??????????? ???? ?????? ????????? ??????? ???????????? ??????????? ???? ????????? ???????? ????????????? (?????????? ????? ?????????) ?????? ?????? ??????????. ? ??????????? ????????? ???????? ????????? ???? ?????? ???????????? (??????? ???????????) ??? ?????????. ????????? ????????? ???? ???????, ???????????? ????? ????? ?????????? ??????????????? ????????? ???????? ????????? ????? ?????????? ?????? (?????) ?????????????, ?????? ?????? ?????? ???? ????????????????????. ??????? (??????? ?????????) ??????? ???? ?????? ???????????.

????? ????????: ????????? ???????? (???????? ???? ????????????), ?????????? ???????????, ???????? ?????? ???????, ??????????????? ???????????? ???????? ????? ???????????

?????? ?????????: ???????? ??????????? ???????? ?????????? ????? ?????????? ?????? ???????? ???????????.

froth flotation working principle

2. ??????? ?????? ?????? ????? ?????? ????????? ?????? ?????? ???????????

????? ???????? ?????????? ?????? ?????????
??????? ???? ???????? ???? (????? ????) ?????? ???????????? (??????????)
???????? ???? ????? ???????? ???????????? (150 ???????? 0.05 ?????????) ?????????? (0.1 ???? ???? 0.01 ????)
????? ????? (OpEx) ?????? ????? (??????????????, ???? ????? ????? ???????? ?????????? ?????????????) ????? (????? ??????? ????????????? ????? ??????? ?????? ???????? ?????????)
????? ?????? ?????? (???????????? ???????????? ??????????? ??????????????) ?lev (????????? ???????? ????????????? ???????????, ???????????? ???????? ????????????? ???????????????)
???? ??????? ???????/????? ?????, ?????? ????, ?????, ?????????, ????, ???? ??????? ??????? ??????????? (?????, ???, ?????, ??????), ????????? ?????

3. ????? ???????? ??????? ?????? ????? ???????????? ???????

3.1 ????? ?????????????? ?????????? ????????? ????? ????????

????? ?????? ???? ??????? ???????? ??? ???????????????????
??????? ?????? ???????? ????? ????/????? ????????????? ??????? ????? ????????
???? ????? ????? (????? ???) ???????? ????? ????????? ???????? ?????????? ??????? ????????? ???????? ????????????????.
???? ???????????? Very high density (6.8–7.1 g/cm³)
????????? ??????, ???????????? ????? ????????? ???????
???? ??????? ??????????, ????????, ?????? ?????? ????????? ??????? ???? ???????
???????? ???????? ???????? ?????????????? ????? ???????
??? ???? (??????) ?????????, ????????? ???? ??????? ???????????
???? ????? ?????? ?????? ???????? ??????????? ????? ????????

????? ????: ????? ???????? ????? ??????? ???? (specific gravity) ????? ??????????? ?????? 1.5 ??? ?????? ??????, ????????? ?????????????????? ????? ????? ???????????.

3.2 ?????? ????????? ????????? ??????????????

????? ?????? ???? ??????? ???????? ??? ???????????????????
???r? ??????? ???????????, ????????, ????????? ??????? ??????? ??????????? ????? ??????????????????
????-????? ??????? ????????, ?????????? ????????????? ????????? ???????????
????? (???????, ???????-??????) ???? ?????????, ?????? ?????????????? ???? ??????? ????????? ????????? ?????????.
????? ??????? ?????????????? ??????? ?????????
??????????? ???????????? ????????????? ??????
??????? ???????? ??????? ?????? ??????????? ??????????????????? ??????????????
??????? ????? ??????? 0.1 ?????????? ????? ???? ?????? ???? ? ?????????? ?????????????? ?????????????????????.
??????? ??????? (?????) ???????, ???????? ???????????? ?????? ??????????????? ??????????????????

????? ????: ????? ???? ?<|vq_image_6172|><|vq_image_14099|><|vq_image_8244|><|vq_image_2301|><|vq_image_2301|><|vq_image_652|><|vq_image_652|><|vq_image_652|><|vq_image_652|><|vq_image_2301|><|vq_image_2301|><|vq_image_2301|><|vq_image_8244|><|vq_image_8244|><|vq_image_8244|><|vq_image_11020|><|image_border_129|><|vq_image_5132|><|vq_image_2301|><|vq_image_2301|><|vq_image_652|><|vq_image_652|><|vq_image_652|><|vq_image_652|><|vq_image_7681|><|vq_image_10893|><|vq_image_4887|><|vq_image_12983|><|vq_image_7784|> rivals???? ??????????????? (0.1 ???? ??????) ???? ????????? ?????????? ????????????, ????????? ?????? ???????????????.

4. ??????? ?????????? ????? ?????? ?????????????? ??? ?????? ??????

??? ???? ??????????? ??????? ?????? ?????? ????? ??????? ?????? ??????????? ??????????????.

???? ?????? ???? ???????? ?????????? ?????? ?????????
???? (>2 ????) ? ????????? ? Poor – particles too heavy for bubbles
Medium (0.1–2 mm) ? ?? ????????? ????? ? ??????? ???? ??????? ??????????
Fine (0.01–0.1 mm) ?? ????????? ???????????? ? ?????????
?????????? (<0.01 ????) ? ????? ??????? ?? ??????????? ??????????? (????? ??????????? ?????????)

?????? ?????????? ?????????:

  • ????? ?????? 0.1 ???? ?????? ?????? ????????? ??????????????, ??????? ?????? ??????????? ?????? ???????????? ??????????????.
  • ??????????? 0.1 ?????????????? ????? ????????? ??????????? ????????????? ????????????, ??????????? ?????????? ??????? ????????????? ?????????? ???? ???????????????.

5. ?????? ????? ????? ??????? ??????

5.1 ?????? ?????? (??????? 100 ???/???? ????)

????? ???? ???????? ????????? ????????? ???
????? ????? $150,000 – 300,000 $300,000 – 600,000
???????/?????? ?????????? $50,000 – 100,000 $100,000 – 200,000
??????????????? ???????? ?????????? $50,000 – 100,000
?????????? ????????/??????????? ?????????? $100,000 – 250,000
????? ?????? $200,000 – 400,000 $550,000 – 1,150,000

Gravity separation typically costs 2-3× less in capital investment.

5.2 ????? ?????? ?????????? ?????: ??????? ?????????? ??????? ?????? ?????????

?????? ??? ???????? ????????? ????????? ???
????? $0.15 – 0.30 $0.30 – 0.60
?????????????????? $0 – 0.10 (water only) $0.50 – 2.00
????? ?????? $0.05 – 0.15 $0.10 – 0.30
???? $0.10 – 0.20 $0.15 – 0.30
????? ????????? $0.02 – 0.05 $0.10 – 0.30
????? ?????????? ????? $0.32 – 0.80 $1.15 – 3.50

Gravity separation operating costs are typically 2-4× lower than flotation.

6. ?????? ????? ?????? ???????

???? ??????? ??????? ??????? ????????????? ??? ???? ?????? ??????? ????? ???? ??????????. ?????????? ?????? ????? ???????? ?????? ????? ?????????? ??????????????.

????????????? ????? (????? ????????)

????????? ????? ?????????? ??????? ??????? ??????? (???????? 75 ??????????????) ?????????????????????, ?????? ?????????? ???? ????????????? ?????????????. ???????? ????, energia-?????Ball mill ??? ??????????????. ????????????? ?????????????? ??????????? ???? ??????????? ???????????????????, ?????? ???? ????? ?????? ?????????? ???????????.

????? ?????? ????? ?????????

????? ???????, ???????? ??????? ????? ??????? ???? ?????? ???????????? ????????? ???????? ????? ?????? ?????? ??????? ??????????. ????????? ???????? ?????????? (collectors), ?????????? (depressants) ????? ??????????? (frothers) ???? ???????????????, ??????? ??????????? ??????? ??????? ?????? ??????????????????, ???????????? ??????? ??????????? ??????????????????. ????????????? ?????? ?????? ????? ??????? ??????????? ??????????? ???????????? ?????????????? ????? ????? ??????????, ?????????? ????? ???????????? ???????? ??????? ????? ????? ?????????? ?????????????.

7. ?????? ????? ????? ???? ????? ???????????????? ??????? ????????-????????? ?????????

?????? ???? ?????????????????, ????? ????????? ??????? ??????, ?????? ??????????? ??????????? ???? ?????? ???? ????? ??????????????. ?????? ????? ???? ???????? ??????????? ?????? ??????? ??????????? ????????? ???????? ????? ????????? ?????? ???????? ?????????.

???? ??? ???????? ???? "?????? ?????" ????? ??? ???? ??????? ????? ??????? ?????????? ????????????????????, ??????? ??????????? ????????? ????????? ??????? ????????? ???????? ??????? ??????????????????. ????????????, ???? ????? ?????? ??????????? ????????? ???? ???? ??????? ???????? ???????????, ???????? ?????????? ??????? ???.

????? ???????????:

  • ?????? ??????????????: ???? ????? ??????????? ????? ?????????????? ???????? ?????????????? ???? ???? ???? ???? ??????????????. ??? ??????? ???? ?????? ????? ???? ?????? ???????? ??????????? (??????????? ????? ?????? ??????? 40–60% ?????).
  • ?????????? ?????????: The remaining tailings—which now only contain the microscopic, hard-to-catch gold—are sent to the flotation cells.

??????????? ????, ?????? ???????????? ?????????????, ????? ????????? ??????? ???????? ?????????? ???????? ?????? ??????????????, ?????? ??????? ?????? ???????? ???????? ?????????? ?????????? ??????????, ????? ??????? ???????? ???????? ????????????????? ?????? ???? ????? ?????????????????.

??????? ?????? ????? ?????? ????????? ????? ?????? ??????? ??????????

Q1: ???????? ?????? ?????????????? ????? ??????????

A: Yes. Gravity separation typically has 2-4× lower capital and operating costs than flotation. No reagents, simpler equipment, and less energy consumption.

Q2: ????????? ??????? ?????? ??????????? ?????????????

?????: ???? ???? ????? (????) ????????? ??? ???????????????. ????????? 0.2–0.3 ?????????? ????? ???????? ?????????????? ????????? ??????????. ???? ???? ??????????? ???????? ??????? ???? ????????? ??????????? ???????.

Q3: ????????????? ?????? ????????? ????? ?????????????

?????: ??????? ????? ????????? ???? ??????? ????????? ??? ??????????????. ?????????? (gravity separation) 0.1 ???? ???? ????? ????????? ?????????????????????, ? ????????????? ????????? ????? ???????????????????.

Q4: ??? ??????? ????????? ?????? ???????

A: ????????? ???????????. ??? ?????? ???????? ???????????? ??????????? ????? ??????? ??????????? ?????????????. ???????????? ??????????? ???????????, ??? ???????? ??????? ??? ???? ??????? ?????????????.

????? ???? ???????? ?????? ?????????? ????? ?????? ????????? ????? ???? ????? ????????

?????? ????????? ????? ???????? ??????? ????? ????????????? ?????? '?????' ?????? ????? ????. ??? ??? ??????? ????? ???????? ????????? ???????????????? ?????????????.

?????????????? ?????? ????? ????? ????????????:

  • ????? ?????? ????? ??????? ????? ???????? (?????, ????, ?????????, ????????)
  • ??????????? ???? ????????????? (>0.1 ????) ????????????.
  • ????? ???? ????? ??????, ???, ????? ?????? ?????????? ?????????
  • ????? ????? ???????? ????? ???????????.

?????? ????????? ????? ????? ?????????:

  • ????? ????? ????? ??????? ?????????? (<0.1 ????)
  • ????? ???? ??????? ?????????????? (?????, ???, ?????, ??????)
  • ????? ???? ?????????? ???????? ??????? ?????????? ???????????.
  • ????? ??????? ?????????? ?????????????? ????? ????? ?????????? ????? ???

?????? ???????????? ??????? ???????????? ????????:

  • ????? ?????? ???? ???????? ??????? ????? ?????? ???? ??????????? ????????? (????? ?????????? ??????????? ???? ????????)
  • ???? ????? ????????????????? ????????????? ?????????? (?????????? 95% ???? ??????)

????????: Start with thorough ore characterization. Test for mineralogy, liberation size, and density differences. Then select the method—or combination—that optimizes recovery, cost, and environmental performance for your specific deposit.

????? ???? ????????? ?????????? ????? ????? ???? ?????

?????????????, ???? ??????? ???? ????????? ???????????? ????????????,grav??? ????? ????????? ??????????????? ????????. ???? ???????????? ????? ???? ????????:

  • ????? ???????? ?????? ????
  • ????????? ????????? ?????????? ??????? ????
  • ??????????????? ???????? ???????????? ??????? ????
  • ?????? ????? ????? ??????????? ????????

???? ???????? ????????? ???? ???????? ?????????????